Effective Manufacturing

We not only use our own developments and unique technologies, but also take care of the safety and environmental friendliness of production.

production method:

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The first stage

The initial mixture of Al, Cu and Fe powders taken in the desired ratio is mixed and heated in an oxygen-free atmosphere to 800-1100°C and are kept at this temperature for 1-2 hours.

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The second stage

The resulting baked formation is crushed into a powder of the desired size (from 0,1 to 100 microns). Mixing is carried out automatically in the medium of a liquid evaporating plasticizer under traction for at least 1 hour until a homogeneous mixture is obtained and its viscosity increases.

AL-cu-fe

Process Flow Diagram

1-1
Preparation
  • Incoming inspection and quality control of raw materials.
  • Metal powders (Al, Cu, Fe / Cr) selected to match the customer’s required stoichiometry.”
  • Sieving (particle size distribution) and drying (moisture control).
  • Weighing and dosing.
1-2
Synthesis
  • Loading the mixture into a tube furnace
  • Sintering at 800–1,100°C in an argon atmosphere
  • Controlled cooling in an oxygen‑free environment
1-3
Post‑processing
  • Crushing: coarse and fine milling
  • Dust removal (with recycling of the retort material back into the main process).
  • Milling homogenization with an evaporating plasticizer (binder).
  • Powder drying
  • Classification using sieves with a specified mesh size
1-4
Quality Control & Packaging
  • XRD analysis to confirm the icosahedral (i‑phase).
  • SEM/EDS imaging (morphology and elemental composition).
  • Moisture content measurement.
  • Hardness testing and additional properties upon request
  • Packaging in jars under inert nitrogen atmosphere.
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Quasperiodic crystal Al-Cu-Fe

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